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1018 / A36 Tool Steel - 1.9413 / ~1.0044 - SAE 1018 / ~1020

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Ground Flat Stock and $mart Flat Stock comes always in a machined condition, that means:

 

NO decaburization on the surfaces (decarburization leads to unreliable components and tools)

Less dirt on your machines during further processing – nothing but clean chips

Stress-relieved flat steel avoids warping of components during further machining
Get the close-to-finish-size thickness and width you need for the components you plan

Ground Flat Stock and $mart Flat Stock comes always in a machined condition, that means:

 

NO decaburization on the surfaces (decarburization leads to unreliable components and tools)

Less dirt on your machines during further processing – nothing but clean chips

Stress-relieved flat steel avoids warping of components during further machining
Get the close-to-finish-size thickness and width you need for the components you plan

Ground Flat Stock and $mart Flat Stock comes always in a machined condition, that means:

 

NO decaburization on the surfaces (decarburization leads to unreliable components and tools)

Less dirt on your machines during further processing – nothing but clean chips

Stress-relieved flat steel avoids warping of components during further machining

Get the close-to-finish-size thickness and width you need for the components you plan

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1018 / A36 STANDARD VALUES

Composition - Chemical analysis:

C

0 – 0.29

Si

0 – 0.4

Mn

0.6 – 1.2

P

0 – 0.04

S

0 – 0.05
Chemical name:
SAE 1018
Working hardness:
50 HRC - 60 HRC
Delivery condition:
max. 162HB
Chemical name:
SAE 1018
Working hardness:
50 HRC - 60 HRC
Delivery condition:
max. 162HB
1018 / A36 technical steel properties
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1018 / A36 PHYSICAL PROPERTIES

1018 / A36 belong to the family of low carbon steel (also called mild steel), the most commonly available grades in the world. This steel family has good strength, weldability, ductility, surface hardening quality, good mechanical properties, and a very good machinability.

1018 and A36 are usually both used for high performance applications and therefore can be combined or substituted easily. The raw material for
1018 Steel is often cold-rolled, while A36 Steel is often produced hot-rolled.

Cold drawing increases tensile- and yield strength, torsional strength, surface hardness and wear resistance as well as better tolerances and improved smoothness compared to hot-finished steel. 

Hot rolled it has good toughness, strength, ductility, formability, weldability, and workability. 

In its annealed condition 1018 / A36 Tool steel can be easily formed.

Though both are mild low carbon steels there are a few differences between 1018 and A36. Most often as mentioned above, 1018 ist cold rolled steel whereas A36 is hot rolled. 1018 has a carbon content of 0.15 - 0.20%, whereas A36 has a content of 0.25 - 0.29%.

Both can easily be welded, though A36 can have more impurities as it is hot rolled. Hot rolled A36 will also have a rougher surface compared to the cold drawn 1018. A36 has a higher strength, where 1018 is more ductile which means it can be bent easier.

A36 can be flame hardened but has not got a high enough carbon content for the usual quenching and tempering. 1018 but also A36 can be carburized, which gives either steel grade a harder surface.

In the classic sense of a stainless steel 1018 / A36 is not a stainless steel.

1018 / A36 has a moderate corrosion resistance as it does not contain enough of the alloying elements to promote full corrosion resistance. 

1018 / A36 is susceptible to pitting and crevice corrosion in acids and chloride rich environments as well as intergranular corrosion when exposed to high temperature over a longer time.

Apply a protective coating to 1018 / A36 like oil or black oxide to protect this material from corrosion.

As a ferrite steel 1018 / A36 is magnetizable. Grinding, milling and eroding for example can be done on machines using magnetic clamping.
1018 / A36 has wear resistance of 1 on a scale where 1 is low and 6 is high.

A36 is a structural steel and has good hot forming characteristics and can be hot worked.


In the annealed condition, the microstructure of the 1018 consists of ferrite and small amounts of pearlite, its strength and hardness are low, its plasticity and toughness are better. As a result, the cold formability is good and it can be cold formed into shape by cold drawing, stamping, bending and crimping for example. To overcome the tendency to work hardening, intermediate annealing is required.


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1018 / A36 TECHNICAL PROPERTIES

1018 / A36 is a low carbon steel (Carbon content between 0 and 0.29%) which makes it nearly impossible to harden through. It does not allow for a good edge retention and would not deliver a very good quality knife. Therefore 1018 / A36 is not a knife steel.
The working hardness for this material grade is in a range of 469 - 627 BHN (50 - 60 HRC).

At room temperature the density for 1018 / A36 is 0.284lb/in3 (7.85g/cm3).

The tensile strength for 1018 / A36 is approx. 72.5 KSI (0.145KSI = 1MPa). This value is the result from a tensile test to show how much force is needed before the material starts to stretch or elongate before it breaks.
The yield strength for 1018 / A36 is approx. 54 KSI (370 MPa). This value shows when the material starts to show plastic deformation.
The shear modulus, also known as the modulus of rigidity, is a material constant for the  linear elastic deformation. It calculates the torsional rigidity for work pieces in torsional loads. 

The modulus of rigidity for steel at room temperature is at 79.3GPa (11,501 KSI), where aluminum at the same temperature has for example 25.5 GPa (3698 KSI).

The heat conductivity for 1018 / A36 is at 51.9 W/(m*K) (360 BTU/(h-ft*°F)) at room temperature.

Heat conductivity is a physical property that shows how wella material conducts heat. Heat conductivity is very important for applications which transfer heat or need tight temperature controls. In the following table you can find the heat conductivity values.

Heat conductivity table

Value

By temperature

51.9

68°F

50.8

212°F

48.9

392°F


The following table shows expansion or contraction at various temperatures, which may be very important for high temperature works or when working with high temperature changes.

Medium thermal expansion coefficient

10-6m/(m • K)

At a temperature of

12.0

68 - 212°F

13.5

68 - 752°F

14.5

68 - 1112°F


The specific heat capacity for 1018 / A36 for temperatures in the range of 122 - 212°F (50 - 100°C) is at 486 J/kg-K (0.116Btu/lbm-°F).

This value shows how much heat is needed to heat 1 lb of material by 1 fahrenheit.

The following table shows the electrical resistivity of 1018 / A36.

Table of the specific electrical resistivity

Value

At a temperature of

~ 0.159 (Ohm*mm²)/m

~ 32°F

~ 0.219 (Ohm*mm²)/m

~ 212°F

~ 0.293 (Ohm*mm²)/m

~ 392 °F


The stress and strain modulus or modulus of elasticity (Young’s modulus) for 1018 / A36 is at 29,700 KSI (205GPa).

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1018 / A36 steel procedures
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1018 / A36 PROCEDURE

1018 / A36 should be heated to a temperature range of 1598 – 1670°F (870 – 910°C) uniformly. Soak the material for at least 1 hour or 1 hour for 1 inch (25.4 mm) of the maximum thickness. Cool parts slowly e.g., in the furnace after shutting it down or in an insulating medium like lime.
This steel grade is most often used in the as-forged condition, as machinability in this condition is better than in the normalized condition.

Both steel grades can be surface hardened by flame hardening and carburization as the normal heat treating process, quenching and tempering is not followed.
Heat the work pieces to a temperature of 932 – 1292°F (500 – 700°C) and follow this up with cooling them in still air.
Hardening 1018 / A36 can be done by any standard carburizing methods, followed by a heat treatment.

1018 / A36 is an unalloyed low carbon steel with approx. 0.29% carbon content. It is difficult to quench, and is not usually used directly after quenching.

To reduce grinding cracks or improve case toughness, temper the steel at a range of 302 – 392°F (150 – 200°C), this process has little or no effect on the hardness of the work pieces.

Both grades can be sub-zero treated but as both have a low carbon content they do not build much austenite that needs transforming back into martensite. Sub-zero treating 1018 and A36 can relieve stress and might benefit the dimensional stability.

This process is optional, heat 1018 / A36 to 1436 – 1508°F (780 – 820°C) and moisten in oil or water.

Heat the material at 1616 – 1680°F (880 – 920°C) for about 8 hours, then furnace cool it. 

Carburized steel offers a high surface hardness (up to 572 Hardness Brinell (56 Hardness Rockwell)) and a soft core (lower than 277 BHN (30 HRC)) to the work pieces. 

It is used to improve drilling, machining, threading, and punching processes and prevents cracking when bending severely.

The continuous time-temperature-transformation-diagram (short TTT) shows how the micro structure changes over time at different temperatures. This information is important during heat treatment and provides information about the optimum conditions for processes such as hardening, annealing and normalizing.

The isothermal time-temperature-transformation-diagram shows how the structure of the steel at micro level changes over time at a constant temperature.


The isothermal TTT-diagram typically shows various phases and conditions as well and show at what temperature and after what time different phases (e.g., perlite, bainite or martensite) start building.

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1018 / A36 SURFACE TREATMENT

1018 / A36 can be surface treated to make its appearance smoother, make it more durable or nitrided to give this grade a harder surface. Either or both make the steel more corrosion resistant and more appealing.
Due to the low alloy content in these two steel grades, it does not make them a good choice for nitriding.

Apart from not getting the wear resistance other steel grades get by nitriding, this process can cause the material dimensional changes.

1018 / A36 can be carburized and carbonitrided as shown.

The temperature for carbonitriding is 1450 – 1650°F (790 – 900°C) followed by cooling the work pieces in oil.
Normalizing is only occasionally used on 1018 / A36 and can be done prior to surface hardening. For this, heat the work piece to a range of 1634 – 1724°F (890 – 910°C) and then cool down in still air.

Normalizing 1018 / A36 can refine the grain structure and relieve internal stresses. If specific mechanical properties are needed or the material is prepared for further heat treatment, normalizing these material grades can be helpful.

Heat the material to a temperature range of 1436 – 1508°F (780 – 820°C), and quench it after in water.
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1018 / A36 PROCESSING

1018 / A36 has a machinability score of 6 on a scale where 1 is low and 6 is high.

Machining 1018 / A36 gives this low carbon steel a great finish, continuous and hard chips and it can be machined in all conditions.

1018 / A36 steels can be machined by EDM even if they have been case- or surface hardened. As these are naturally soft steels they can be easily machined in the traditional way.

EDM can be used when more complex parts or a smooth surface finish is needed.

In general a plus of approx. 0.020 to 0.050 inches (0.5 to 1.27 mm) is added to the finishing dimensions. This gives room for machining and finishing a surface as desired.

1018 and A36 are soft and ductile steels and may not need the higher end of the range added for machining. If a tight finish is required it should be considered to add a little more.

The same should be considered for a high quality finish. This can ensure that by machining to the required specifications there is enough material for each machining operation.

Dimensional changes, like thermal expansion, thermal contraction, residual stresses, stress relieving, mechanical deformation, machining and finishing can affect 1018 carbon steel. A36 mild steel might warp or distort while welding.
Heat at 2102 – 2336°F (1150 – 1280°C) and hold until the temperature becomes constant. Then cool in air and do not forge under the temperature of 1652°F (900°C).

Welding 1018 / A36 can be done by most conventional practices, e.g., resistance, submerge melt, oxyacetylene and gas welding. It is recommended to weld the material after carburizing or carbonitriding.

Post- and pre-heating is not necessary; though pre-heating can be done for sections over 1 31/32 inches (50mm) and post-heating can be stress relieving.

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1018 / A36 APPLICATION OPTIONS

The steel grades 1018 CF and A36 HR can be used when a high surface hardness and a ductile core are needed. The steel grades can be cold drawn, swaged, crimped and bend without cracking in the process.

• Dowels
• Mounting plates and separators
• Tool holders
• Spindles
• Sprockets
• Gears
• Jigs
• Fixtures
1018 / A36 steel applications
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1018 / A36 CONCLUSION

The 1018 has, compared to the A36, a smoother finish as it is cold drawn which makes it ideal for precision parts. The 1018 has excellent machinability, whereas the A36 is harder to machine. 1018 and A36 both have a good weldability. A36 has got a good tensile- and yield strength compared to 1018. A36 can get brittle when cooled too quickly.

When making a choice which material grade to use, it is recommended to have a close look at the needed properties and what applications they will be used for.

To conclude both steel grades have their advantages and disadvantages. It is important to consider what the materials should be able to withstand and to understand the differences before choosing which grade to use.

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1018 / A36 ALTERNATIVES

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1018 / A36 DATASHEET

Download the technical data sheet in PDF format here.

download 1018 / A36 data sheet
Disclaimer

The data shown here has been compiled with the greatest diligence and is regularly updated with regard to the correctness and completeness of its content. The content is indicative only and should not be taken as a warranty of specific properties of the product described or a warranty of suitability for a particular purpose. All information presented is given in good faith and no liability will be accepted for actions taken by third parties in reliance on this information. ABRAMS Industries reserves the right to change or amend the information given here in full or parts without prior notice.