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S1 Tool Steel - DIN 1.2550 - 60WCrV8 - Chromium and tungsten

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S1 STANDARD VALUES

Composition - Chemical analysis:

C

0.55 – 0.65

Si

0.7 – 1

Mn

0.15 – 0.45

P

0 – 0.03

S

0 – 0.03

Cr

0.9 – 1.2

V

0.1 – 0.2

W

1.7 – 2.2
Chemical name:
60WCrV8
Working hardness:
56 HRC - 60 HRC
Delivery condition:
max. 229 HB
Chemical name:
60WCrV8
Working hardness:
56 HRC - 60 HRC
Delivery condition:
max. 229 HB
s1 tool steel physical properties
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S1 PHYSICAL PROPERTIES

The added chromium and tungsten in tool steel S1 give this steel grade its excellent dimensional stability. In addition the added tungsten gives the S1 its toughness and wear resistance.

The added silicon in this steel grade forms a microstructure which can resist distortion in the tempered condition. These added alloys make the S1 a reliable choice for tools which have to withstand high stresses and for the use in cold work.

The S1 has a chromium content of 0.9 - 1.2%  and is therefore not a stainless steel.

To be classed as a stainless steel the steel has to have a mass fraction of 10.5% chromium. 
On a scale where 1 is weak and 6 is good, the corrosion resistance for S1 stands at 2. Though the S1 has some corrosion resistance, it is not corrosion resistant in the classical sense as a stainless steel would be.

S1 can corrode when exposed to moisture, chemicals and corrosive environments. Regular maintenance and dry storage of tools will help prolong the tools live. Oiling or otherwise coating the material with a protective layer might safeguard against moisture or corrosive environments.
Yes, as a ferromagnetic metal the S1 tool steel is suitable for magnetic clamping and can be magnetized.
The S1 tool steel’s wear resistance comes in at 3 on a scale where 1 is low and 6 is high.

Forming, cutting and shaping the S1 like for application as blanking dies, punches, cold forming dies or shear blades can be done at temperatures close to room temperature.

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S1 TECHNICAL PROPERTIES

S1 is not a typical knife steel as it lacks characteristics required for knife blades. For better edge retention and corrosion resistance it should be considered to use a different material grade.
The working hardness for S1 tool steel is at 572 - 627 BHN (56 - 60 HRC).

Typically the density of tool steel S1 is 0.285 lb/in3 (7.89 g/cm3) at room temperature.

S1 has a tensile strength of approx. 111.6 KSI on delivery (0.145 KSI = 1MPa). In order to reach this value, a tensile test is performed to show how much force is needed to stretch or elongate a sample before it breaks.
The range for the tool steel S1 is between 120 - 125 KSI (827 - 862 MPa).

The yield strength shows how much stress has to be applied to plastically deform and when the point is reached for the material not to return to its original state after stresses have been removed. It then either stays in the mischaped form or breaks.

The thermalt conductivity for tool steel S1 is 34.2 W/(m*K) (237 BTU/(h-ft*°F)) at room temperature.

Heat conductivity table

Value

By temperature

34.2 

68°F 

32.6

662°F

30.9

1292°F

 

s1 tool steel thermal conductivity diagram chart
The thermal expansion coefficient shows how much the material might expand or contract when the temperature is changed. This is very important information, especially when working with high temperatures, or where there are strong temperature changes during applications. 

Medium thermal expansion coefficient

10-6m/(m • K)

At a temperature of

11.8 

68 - 212°F

12.7

68 - 392°F 

13.1

68 - 572°F 

13.5

68 - 752°F 

14.0

68 - 932°F

14.3

68 - 1112°F

14.5

68 - 1292°F


s1 tool steel thermal expansion coefficient diagram chart

The specific heat capacity for the S1 tool steel at room temperature is 0.46 J/g-°C (0.109 BTU/lb-°F). This value shows how much heat is needed  to heat 1lb of material by 1 Fahrenheit.

s1 tool steel specific heat capacity chart
The following table shows the electrical resistivity of S1 tool steel. 

Table of the specific electrical resistivity

Value

At a temperature of

0.3  (Ohm*mm²)/m

68°F


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s1 tool steel procedures
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S1 PROCEDURE

To anneal tool steel S1, heat the parts uniformly to a temperature of 1310 - 1382°F (710 - 750°C) and cool them down slowly in the furnace at a rate of 50-68°F (10 - 20°C) per hour to 1112°F (600°C). Finish this process with cooling the parts further in air.
Preheat the parts uniformly to a temperature of 1202°F (650°C), then increase the temperature to a range of 1598 - 1652°F (870 - 900°C). Finish the process by quenching the material.
Stress relieving can reduce internal stresses which may develop during machining, welding or forging. This process can help to improve mechanical properties and dimensional stability.

Uniformly and slowly heat the work pieces through to 1202°F (650°C) after rough machining for example. Hold and then slowly cool in still air. Then finish machining the parts.

Commonly the quenching media for the S1 tool steel are: 

Oil
Salt bath 356 - 428°F (180 - 220°C)

After quenching the S1 is extremely hard and brittle, to reduce this and to improve toughness the steel should be tempered.

Slowly heat the S1 tool steel parts to the required tempering temperature and soak the material for 1 hours per inch (25.4 mm) thickness and follow with cooling the parts down in air.

For more information, please look at the S1 annealing chart below.

s1 tool steel tempering chart diagram

This diagram shows the micro changes at different temperatures which are important during heat treatment. They show the optimum condition for the hardening, annealing and normalizing process.

s1 tool steel continuous ztu-diagram ttt-chart structural changes

This diagram shows the structural changes at micro level over time at a constant temperature. It shows at what temperature and after what time different phases, e.g., perlite, martensite or bainite start to build.

s1 tool steel isothermal time temperature transformation (TTT) diagram
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S1 SURFACE TREATMENT

Introducing nitrogen into the material surface creates a hard and wear resistant layer enhancing wear resistance and endurance limits.
Carburizing also enhances hardness and wear resistance by introducing carbon into the material surface.
By coating the S1 with Physical Vapor Deposition (PVD), Chemical Vapor Deposition (CVD), TiCAN (Titanium Carbonitride) or TiAlN (Titanium Aluminum Nitride) wear resistance and corrosion resistance can be enhanced as well as reducing friction.
Passivation removes free iron and contaminants from the surface and creates a passive oxide layer which can prevent rust and other corrosion when exposed to corrosive environments.

As the S1 is not a stainless steel, passivation has some advantages for certain applications.

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S1 PROCESSING

On a scale where 1 is weak and 6 is good, the machinability of S1 reaches a score of 4.


Depending on hardness, cutting speed, feed rates, lubrication, heat treatment, choice of cutting tools as well as tool life the S1 is fairly good to machine.


As for all other steels the S1 does expand and contract with heating and cooling the material. Localized heating and cooling during welding may result in dimensional changes or distortion.

Stress relieving the S1 may cause dimensional changes, as well as putting high mechanical loads on to the material. Heavy loads may result in elastic or plastic deformation and may lead to failure or changes to the shape and dimensions.
To forge the S1, preheat the work pieces uniformly to a temperature of 1832°F (1000°C), the forging temperature range is between 1472 - 1832°F (800 - 1000°C).

Reheat as often as needed and avoid forging under 1472°F (800°C). To prevent stress to the material, cool it slowly in the furnace after forging.

Ensuring the base metal is clean from contamination such as grease, rust, oil, and moisture, remove sharp edges and make sure to check for surface cracks before welding.

When choosing filler metals, the tensile strength and yield strength of the base metal should be taken in consideration and either matched to the base metal or should be stronger than the base metal.

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S1 APPLICATION OPTIONS

As a high impact and shock resistant tool steel the S1 is suitable for applications exposed to severe mechanical stresses. 

• Blanking tools
• Dies
• Punches
• Forming dies
• Embossing tools
• Coining tools
• Tableting punches
• Plug-in tools
• Trimming tools
• Cold shear knives
• Riveting pins
• Hand chisels
• Pneumatic chisels
• Centre punches
• Ejectors
• Woodworking tools

s1 tool steel application options
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S1 CONCLUSION

S1 has advantages and disadvantages that should be taken into account when selecting a steel for certain applications and its specific properties.

Practically, this means:

- Impact resistant
- Robust
- Good wear resistance
- Good heat resistance
- Can be nitrided
- Not corrosion resistant
- Difficult to machine in hardened condition
- Certain properties can only be achieved with a precise heat treatment process
- Working hardness is 56 - 60 HRC
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S1 ALTERNATIVES

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S1 DATASHEET

Download the technical data sheet in PDF format here.

download s1 tool steel data sheet
Disclaimer

The data shown here has been compiled with the greatest diligence and is regularly updated with regard to the correctness and completeness of its content. The content is indicative only and should not be taken as a warranty of specific properties of the product described or a warranty of suitability for a particular purpose. All information presented is given in good faith and no liability will be accepted for actions taken by third parties in reliance on this information. ABRAMS Industries reserves the right to change or amend the information given here in full or parts without prior notice.